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Novel Small-Axis-Drift Flexible Hinge Design: A Study of Temperature-Displacement Coupling Suppression Methods

Дата публикации: 01-01-2027 00:00:00

The design of high-precision flexible hinges requires a comprehensive assessment of the influence of temperature-strain coupling response characteristics, especially in a wide temperature range where the thermal stress deformation of the material will significantly reduce the motion accuracy. This paper proposes a design method to suppress the parasitic motion of hinge thermal deformation under temperature influence, addressing the temperature drift problem of flexible hinges in variable temperature environments. First, a novel method is presented to establish an equivalent flexibility matrix incorporating temperature parameters, enabling the design of a class of flexible hinges with temperature drift suppression. The correctness of this matrix is then verified through finite element simulation while analyzing how variations in basic unit parameters affect the hinge’s equivalent flexibility matrix under thermal conditions. Finally, using a 3-PPP flexible parallel mechanism as an example for thermal coupling simulation, the study demonstrates significant improvements: coupling errors in reed-notched flexible parallel mechanisms are reduced by 50%, with all thermal coupling errors decreasing by 30%. In comparison, reed-type flexible parallel mechanisms show an 80% reduction in coupling and thermal coupling errors under temperature fields. Results indicate that the newly designed flexible hinge effectively reduces temperature drift phenomena and enhances motion accuracy in thermally variable environments.

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Abstract

The design of high-precision flexible hinges requires a comprehensive assessment of the influence of temperature-strain coupling response characteristics, especially in a wide temperature range where the thermal stress deformation of the material will significantly reduce the motion accuracy. This paper proposes a design method to suppress the parasitic motion of hinge thermal deformation under temperature influence, addressing the temperature drift problem of flexible hinges in variable temperature environments. First, a novel method is presented to establish an equivalent flexibility matrix incorporating temperature parameters, enabling the design of a class of flexible hinges with temperature drift suppression. The correctness of this matrix is then verified through finite element simulation while analyzing how variations in basic unit parameters affect the hinge’s equivalent flexibility matrix under thermal conditions. Finally, using a 3-PPP flexible parallel mechanism as an example for thermal coupling simulation, the study demonstrates significant improvements: coupling errors in reed-notched flexible parallel mechanisms are reduced by 50%, with all thermal coupling errors decreasing by 30%. In comparison, reed-type flexible parallel mechanisms show an 80% reduction in coupling and thermal coupling errors under temperature fields. Results indicate that the newly designed flexible hinge effectively reduces temperature drift phenomena and enhances motion accuracy in thermally variable environments.

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Acknowledgments

Supported by the National Natural Science Foundation of China (52275032), the Natural Science Foundation of Hebei Province (E2022203077), the Provincial Science and Technology Program of Hebei Province (22371801D), and the Scientific and Technological Research and Development Program of Hebei Province-Central-Guided Local Science and Technology Development Funds (246Z1818G).

Author information
Authors and Affiliations
  1. Yanshan University, Qinhuangdao, 066004, People’s Republic of China

    Feng Yue, Shuaishuai Cao, Wenshuo Han & Shihua Li

  2. Parallel Robot and Mechatronic System Laboratory of Hebei Province, Yanshan University, Qinhuangdao, 066004, People’s Republic of China

    Feng Yue, Shuaishuai Cao, Wenshuo Han & Shihua Li

Authors

  1. Feng Yue
  2. Shuaishuai Cao
  3. Wenshuo Han
  4. Shihua Li
Corresponding author

Correspondence to Shihua Li.

Editor information
Editors and Affiliations
  1. School of Mechanical Engineering, Zhejiang University, Hangzhou, Zhejiang, China

    Jianrong Tan

  2. School of Mechanical Engineering, Zhejiang University, Hangzhou, Zhejiang, China

    Zhenyu Liu

  3. Mechanical Engineering, Zhejiang University, Hangzhou, Zhejiang, China

    Weifei Hu

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© 2027 The Chinese Mechanical Engineering Society

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Yue, F., Cao, S., Han, W., Li, S. (2027). Novel Small-Axis-Drift Flexible Hinge Design: A Study of Temperature-Displacement Coupling Suppression Methods. In: Tan, J., Liu, Z., Hu, W. (eds) Advances in Mechanical Design. ICMD 2025. Mechanisms and Machine Science, vol 206. Springer, Singapore. https://doi.org/10.1007/978-981-95-7904-4_54

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